BACKGROUND

This case study highlights the successful retrofit of a braking system on an industrial crane at a major European port. The existing system had operational challenges that led to increased maintenance efforts and reduced crane availability. The retrofit was implemented to enhance crane performance, minimize maintenance requirements, and ensure long-term reliability.

The retrofit of the braking system successfully addressed key performance considerations. By integrating high-quality components and optimizing brake adjustments, the modification provided substantial operational and financial benefits.

SUMMARY

The braking system has been improved to better performance.

• Alignment and Centering: Ensuring even wear and optimal function.
• Release Stroke Adjustment: Improving disengagement for better safety.
• Braking Efficiency: Enhancing stopping power and operational stability.

Key improvements included:

• Material Upgrade: Stainless steel brake levers to prevent corrosion.
• Performance Optimization: More precise adjustments for quicker servicing.
• Reduced Maintenance: Improved durability leading to increased crane availability.